Antishi C-80 Metal High Speed Circular Sawing Machine

• After-sales Service: 1 Year Since Running
• Warranty: 1 Year Since Running
• Type: Circular Sawing Machine
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: C-80
• Horizontal Band Sawing Machine Type: Circular Sawing Machine
• Saw Feed Direction: Horizontal
• Track: Linear
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Precision: High Precision
• Certification: CE, ISO 9001
• Condition: New
• Weight (Kg): 3000kg
• Spindle Bore(mm): ISO (GB) D8
• Machining Capacity: Medium Duty
• Warranty of Core Components: 1 Year
• Voltage: 380V, 220V or Negotiable
• Machinery Test Report: Provided
• Transport Package: Export Wooden Box
• Specification: 20 Gp
• Trademark: ANTISHICNC
• Origin: Shanghai, China
• HS Code: 8458190000
• Production Capacity: 300 Set/Sets Per Month
• Package Size: 5900.00cm * 2320.00cm * 2390.00cm
• Package Gross Weight: 3500.000kg
• Lead Time: 75 days (1 - 1 sets) ; To be negotiated ( > 1 sets)

Product Description

Product Description

1. The main components of the equipment
The high-speed metal circular sawing machine is mainly composed of the machine bed, the power head part, the feed system, the automatic feeding device, the clamping device, the distributing device, the hydraulic system, the electrical system, the spray cooling system, the automatic lubrication system, and the chain plate chip conveyor. , Cutting fluid cooling device, saw blade cleaning device, etc.

2.1. Machine bed: The whole bed is made of high-quality and high-strength material casting. It is a key component of machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation, and outstanding shock absorption performance, which can significantly improve the machine tool. The overall rigidity and cutting stability and reliability of the machine tool.  

2.2. Power head part: The gear box body is integrally cast with high-quality, high-strength special materials, with high strength and impact resistance. The transmission gear made of high-performance gear material undergoes special heat treatment and precise grinding. At the same time, the gear anti-backlash mechanism is adopted to realize zero-backlash transmission, ensuring smooth transmission and average service life of the saw blade, and high transmission efficiency. All bearings adopt imported high-precision and high-strength bearings, so that the entire gearbox has low noise, stable operation and reliable transmission performance. The adoption of the unique optimized saw blade stabilization system can greatly improve the rigidity of the clamping circular saw blade, and more effectively reduce the vibration and deflection of the saw blade, so that the service life of the saw blade is greatly improved. The accuracy is reliably guaranteed.

2.3. Feeding system: The high-precision ball screw and gear box are driven by a servo motor to perform a 30-degree oblique feed, which can cut off the clamped work-piece with high precision and speed. The oblique feed device adopts high-rigidity roller-shaped linear guide, and the swing arm type feed device adopts the sliding fit method of the optical axis and the copper sleeve. Therefore, the former shows stronger load-bearing capacity and resists deformation during the entire sawing process than the latter. And good impact conditions, long service life and other advantages.

2.4. The automatic feeding adopts the advanced feeding method of servo motor + high-precision ball screw. The linear guide rail and the new vise local deflection method replace the overall deflection method of the original feeding device, which effectively improves the stability and efficiency of the feeding process. Performance, reliability, and automatic feeding accuracy.

2.5. Clamping device: It is composed of a single level and a set of clamping devices for the upper clamp. Among them, the front and rear two sets of devices can be clamped and loosened at the same time, which more effectively ensures the reliability of clamping and the stability of the sawing process.
2.6. Material separation device: It can facilitate the collection and processing of the material head and material tail, and automatically realize the separation and placement of the head and tail from the finished product.

2.7. Hydraulic system: It is composed of independent oil tanks, concentrated blocks, hydraulic pumps, hydraulic components, executive components, etc., all of which are internationally renowned brands, with low failure rate, reliable performance, and stable and reliable implementation of various program actions.

2.8. Electrical system: It is composed of Japan's Mitsubishi PLC control system, electrical cabinets, button switches, motors, contactors, relays, heat ex-changers, switches and auxiliary components. The machine tool can realize the whole process of numerical control, that is, except for the manual arrangement of the material racks in rows, the processing from the start of the automatic material transfer to the completion of the sawing, including the processing of the material head and the material tail, is automatically completed by the sawing line. The degree of automation is high, and various safety protection devices can ensure the safe and stable operation of the entire sawing line.

2.9. Alarm system: When a situation occurs in the system, the system emits a flashing alarm, waiting for the confirmation of the operator, and can notify the maintenance personnel for maintenance in time. When the following situations occur, the system sends out an alarm signal: hydraulic failure alarm, spray cooling system failure alarm, air pressure system failure alarm, no material to be cut, and shutdown after 3 minutes.

2.10. Spray cooling system: This system uses environmentally-friendly cutting oil for precise measurement of micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil on the saw teeth to reduce the generation of cutting heat. At the same time, the nozzle sprays high-efficiency cutting oil on both sides of the saw blade for lubrication, which can improve production efficiency, reduce production costs, and prevent environmental pollution. Improve the cutting quality and extend the service life of the saw blade.

2.11. Automatic lubrication system, which can regularly and quantitatively inject lubricating oil on parts such as screw guide rails.

2.12.Feeding rack (standard): materials must be pr-arranged and placed on the rack manually. The Cluster feeding rack can be as option which with the hydraulic lifting system. The cluster feeding rack can lift the material from the place where it is placed and move it to the feeding position automatically.

2.13 Automatic chip removal system(standard): The equipment is equipped with a chain plate type chip removal machine as standard, with two chip removal modes for continuous and intermittent operation, with forward and reverse rotation control.


2.14. Other configuration instructions:
1) The working area is equipped with waterproof and dust-proof LED lighting, which is suitable for night work;

2) The machine tool is equipped with three-color warning lights, indicating that the program is running in green, orange when the work cycle is completed, and the fault alarm status is red.

Product Parameters

Cutting capacity
Round bar	mm	15-80
Square bar	mm	15-55
Round pipe○	mm	15-80
Square pipe	mm	15-55
Saw head spindle
TCT Super hard circular saw blade	mm	285*32*2.0/1.7
Spindle motor	kw	11(6P)
Spindle speed	rpm	60-160
Hydraulic devices
Hydraulic tank capacity	L	75
Machine size and weight
Weight(host machine+roller table)	kg	3392
Machine Size( L x W )	mm	6910X3000

 

Detailed Photos

 

Company Profile

Shanghai ANTS Machine Company is mainly engaged in metal band saw machine, VMC machining center, CNC machines, turret milling machine,radial drilling machines,EDM machines,lathes and industrial tool machines and other equipment. The products are sold to Hebei, Shaanxi, Hunan, Henan, Jiangsu, Shandong, Guangdong, Shanghai and other places. More than 300 professional after-sales service personnel in 83 offices across the country provide customers with pr-sales and after-sales services at any time. The products are deeply trusted by customers and are exported to more than 20 countries and regions such as the United States, Germany, Italy, India, Thailand, and Russia. Especially in recent years, they have been widely used in major domestic well-known enterprises such as China National Heavy Duty Truck, Ministry of Aeronautics and Space, Zhongyuan Special Steel, Zhengmei Machinery, Shanghai Heavy Industry, Wuhan Iron and Steel, Anshan Iron and Steel and Heavy Industry have the characteristics of rich experience, excellent.

After Sales Service

The main functional advantages of the equipment:
1. This machine is a high speed metal circular saw for general use. It is especially suitable for cutting various types of metal pipes and bars in high speed precisely.
2. The major controlling parts, like the HMI (human-machine-interface), servo motors, inverter, PLC,  are using products from International famous brand - Mitsubishi.
3. The cutting data and length of remnants are input in the HMI.
4. Machine could cut work piece in maximum diameter of 75mm.
5. Machine uses Mitsubishi AC servo motor together with high precision ball screw for workpiece feeding, featuring accurate feeding length. The single feeding stroke is 780mm. The operator could setup multiple feeding, so the cutting length is not limited.
6. Cutting tool on this machine is TCT circular blade with outside diameter of 285mm and thickness 2.0mm.
7. The main shaft speed could  be steplessly controlled to satisfy cutting different materials.
8. Cutting method is rocker type, driven by servo motor. The cutting rate could be adjusted freely.
9. The workpiece feeding system has slow positioning function.
10. The clamping vises adopts three points universal clamping method, which is suitable for clamp workpiece in different shapes.
11. For convenience of management, this machine has functions of out-of -stock shut off and automatic counter shut off.
12. To prolong the service life of saw blade, machine has quasi-dry cooling device special for the saw blade.
13. Machine has automatic lubricating device to lubricate the screw and guide ways at fixed times and quantity.
14. Machine has manual operation and automatic operation modes.
15. The entire job circle, including workpiece feeding, clamping, cutting and out feeding, are automatically finished by the machine. The operator only need to load the workpiece to the roller table and collect the cut-off workpieces after cutting.

Assistant data:
1.The quantity of the saw blade should be subject the contract(standard is 1pc).
2.For machine acceptance, the hydraulic oil, lubrication grease and other assistant materials are excluded.
3.The cable from the machine electric box to the power supply at the customer's side should be offered by the user
4.The testing workpiece should be supplied by the user.

Warranty service:
one year warranty.
The manufacturer guarantees to provide life-long paid maintenance services for the product.