Antishi Hy-100nc Circular Sawing Machine for Metal

• Customization: Available
• After-sales Service: 1 Year Since Running
• Warranty: 1 Year Since Running
• Model NO.: HY-100NC
• Type: Circular Sawing Machine
• Horizontal Band Sawing Machine Type: Circular Sawing Machine
• Saw Feed Direction: Horizontal
• Track: Linear
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Precision: High Precision
• Certification: CE, ISO 9001
• Condition: New
• Weight (Kg): 4000kg
• Warranty of Core Components: 1 Year
• Voltage: 380V, 220V or Negotiable
• Machinery Test Report: Provided
• Transport Package: Export Wooden Box
• Specification: 5900*2350*2390mm
• Trademark: ANTISHICNC
• Origin: Shanghai, China
• HS Code: 8458190000
• Production Capacity: 300 Set/Sets Per Month
• Package Size: 5900.00cm * 2350.00cm * 2390.00cm
• Package Gross Weight: 4000.000kg
• Lead Time: 45 days (1 - 1 sets) ; To be negotiated ( > 1 sets)

Product Description

Product Description

1. The main components of the equipment
HY-100NC high speed metal circular saw machine mainly consists of machine base, power saw head, saw head feeding system, automatic work-piece feeding device, clamping device, end remnant device, hydraulic system, electrical system, spray cooling system, automatic lubrication system, chain plate type chip conveyor, saw blade cleaning device, etc.

2.1. Machine base: The main body of the base is made of high-quality high-strength materials. It is a key component of machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation and outstanding shock absorption performance, which can significantly improve the machine tool overall rigidity, sawing stability and reliability.

2.2. Power saw head: The gear box body is made of high quality and high strength special materials, which has high strength and impact resistance. The transmission gear made of high-performance gear material is specially heat-treated and precision-grinned. At the same time, the gear clearance mechanism is used to realize zero-gap transmission, ensuring smooth transmission and average life of the saw blade, and high transmission efficiency. All bearings adopt imported high-precision and high-strength bearings, which makes the whole gearbox run with small noise, stable and reliable transmission performance. Unique optimized saw blade stabilization system can greatly improve the rigidity of the clamping circular saw blade, more effectively reduce the chattering and yaw of the saw blade, improve the service life of the saw blade and get a reliable guarantee for the precision of the sawing. 

2.3. Feeding system: High-precision ball screw and the saw box are driven by the servo motor for rocker-type feeding, and the clamped work-piece is cut off with high precision and speed.

2.4. Automatic work-piece feeding adopts the advanced feeding mode of servo motor + high-precision ball screw. Using precision round guide and the new vise partial yaw method to replace the original entire yaw mode of the original feeding device, effectively improves the smoothness, high efficiency, reliability and accuracy of the feeding process.

2.5. Clamping device: consists of a separate horizontal and a set of vertical clamping devices. The front and rear two sets of clamping devices can clamp and loosen at the same time, which is more effective in ensuring the reliability of the clamping and the smoothness of the sawing process.

2.6. End remnant device: It can facilitate the collection of the material head remnant and the end remnant. It automatically realize the separation and placement of the head remnant, end remnant and the finished product.

2.7. Hydraulic system: It consists of independent hydraulic tank, concentration block, hydraulic pump, hydraulic components, actuators, etc. All of them adopt international famous brand - YUKEN hydraulic parts, which are with low failure rate, reliable performance, stable and reliable realization of various program actions.

2.8. Electrical system: It consists of electrical cabinet, touch screen, buttons, PLC, motor, contactors, relays, switches and auxiliary components. The machine tool can realize the whole process numerical control, that is: except work-piece loading is manual, from the automatic material pushing and feeding to the sawing completion, including the material head remnant and the end remnant processing are automatically completed by the sawing line. The degree of automation is high, and various safety protection devices can ensure the safe and smooth operation of the whole process of the sawing line.

2.9. Alarm system: When the system fault occurs, the system will issue a flashing alarm and wait for the operator to confirm and notify the maintenance personnel in time for maintenance. When the following conditions occur, the system will send out an alarm signal: hydraulic fault alarm, spray cooling system fault alarm, air pressure system fault alarm, out-of-stock alarm(in this condition, machine will stop after 3 minutes).

2.10. Spray cooling system: It adopts imported brand spray cooling lubrication system. This system adopts environmentally friendly cutting oil for precise metering and micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil to the blade teeth to reduce the heat of cutting. The oil spray system simultaneously sprays high-efficiency cutting oil on both sides of the saw blade for lubrication, which can improve production efficiency, reduce production cost and prevent environmental pollution, improve the quality of the cut and extend the life of the saw blade. 

2.11. Automatic lubrication system: can inject lubricating oil into screw/ guide rails and other parts regularly and quantitatively.

2.12.Feeding rack (standard): materials must be pr-arranged and placed on the rack manually. The Cluster feeding rack can be as option which with the hydraulic lifting system. The cluster feeding rack can lift the material from the place where it is placed and move it to the feeding position automatically.

2.13 Automatic chip removal system(standard): The equipment is equipped with a chain plate type chip removal machine as standard, with two chip removal modes for continuous and intermittent operation, with forward and reverse rotation control.

2.14. Other configuration instructions:
1) The working area is equipped with waterproof and dust-proof LED lighting, which is suitable for night work;

2) The machine tool is equipped with three-color warning lights, indicating that the program is running in green, orange when the work cycle is completed, and the fault alarm status is red.

 

Product Parameters

Cutting capacity
Round bar	10 ~ 100 mm
Angle bar	10 ~ 58 mm
Round pipe	10 ~ 100mm
Square pipe	10 ~ 58mm
Main shaft of saw head
TCT circular saw blade	Ø285 x 2.0T mm
Saw blade rotating speed	20 ~ 160 rpm / Variable speed
Chips cleaning	Round steel brush
Motors
Main motor	7.5kw 4p
AC servo motor(saw head)	1.5kw (Mitsubishi)
AC servo motor (workpiece feeding device)	1.0kw(Mitsubishi)
Hydraulic motor	2.25 kw / 4p
Hydraulic device
Hydraulic driving pressure	70 kg/cm2 (7 MP a)
Hydraulic tank	110 liters
Pneumatic device
Air pressure	4 ~ 6 kg/cm2 (55 ~ 85 psi)
Fixed length feeding (GFC) device
Front remnant length	10~99mm
End remnant length	70mm+a(a is less than the cutting length
Single feeding stroke	6~780mm
Others
Chip conveyor	Standard/ chain plate type
Weight / host machine+Feed Rack	3000KGS

Detailed Photos

 

Company Profile

Shanghai ANTS Machine Company is mainly engaged in metal band saw machine, VMC machining center, CNC machines, turret milling machine,radial drilling machines,EDM machines,lathes and industrial tool machines and other equipment. The products are sold to Hebei, Shaanxi, Hunan, Henan, Jiangsu, Shandong, Guangdong, Shanghai and other places. More than 300 professional after-sales service personnel in 83 offices across the country provide customers with pr-sales and after-sales services at any time. The products are deeply trusted by customers and are exported to more than 20 countries and regions such as the United States, Germany, Italy, India, Thailand, and Russia. Especially in recent years, they have been widely used in major domestic well-known enterprises such as China National Heavy Duty Truck, Ministry of Aeronautics and Space, Zhongyuan Special Steel, Zhengmei Machinery, Shanghai Heavy Industry, Wuhan Iron and Steel, Anshan Iron and Steel and Heavy Industry have the characteristics of rich experience, excellent.

After Sales Service

The main functional advantages of the equipment:
1. This machine is a high speed metal circular saw for general use. It is especially suitable for cutting various types of metal pipes and bars in high speed precisely.
2. The major controlling parts, like the HMI (human-machine-interface), servo motors, inverter, PLC,  are using products from International famous brand - Mitsubishi.
3. The cutting data and length of remnants are input in the HMI.
4. Machine could cut work piece in maximum diameter of 75mm.
5. Machine uses Mitsubishi AC servo motor together with high precision ball screw for workpiece feeding, featuring accurate feeding length. The single feeding stroke is 780mm. The operator could setup multiple feeding, so the cutting length is not limited.
6. Cutting tool on this machine is TCT circular blade with outside diameter of 285mm and thickness 2.0mm.
7. The main shaft speed could  be steplessly controlled to satisfy cutting different materials.
8. Cutting method is rocker type, driven by servo motor. The cutting rate could be adjusted freely.
9. The workpiece feeding system has slow positioning function.
10. The clamping vises adopts three points universal clamping method, which is suitable for clamp workpiece in different shapes.
11. For convenience of management, this machine has functions of out-of -stock shut off and automatic counter shut off.
12. To prolong the service life of saw blade, machine has quasi-dry cooling device special for the saw blade.
13. Machine has automatic lubricating device to lubricate the screw and guide ways at fixed times and quantity.
14. Machine has manual operation and automatic operation modes.
15. The entire job circle, including workpiece feeding, clamping, cutting and out feeding, are automatically finished by the machine. The operator only need to load the workpiece to the roller table and collect the cut-off workpieces after cutting.

Assistant data:
1.The quantity of the saw blade should be subject the contract(standard is 1pc).
2.For machine acceptance, the hydraulic oil, lubrication grease and other assistant materials are excluded.
3.The cable from the machine electric box to the power supply at the customer's side should be offered by the user
4.The testing workpiece should be supplied by the user.

Warranty service:
one year warranty.
The manufacturer guarantees to provide life-long paid maintenance services for the product.